MASS PRODUCTION
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What is Mass Production?
Mass production is the process of mass-producing standardized products in large quantities; frequently using assembly lines or automation technology. It enables the cost-effective manufacture of a huge number of identical products.
Flow production, repetitive flow production, series production, and serial production are all terms used to describe mass production.
Mechanization is utilized in production to produce; high volume, detailed material flow organization, strict control of quality standards, and division of labor. Military organizations and their requirement for uniforms and other supplies were; an early example of the desire for standardized products in large quantities. Precision machining equipment has resulted in a surge. In demand for mass-produced products manufactured at a low cost with small labor.
How Does It Work?
Multiple assembly lines are used in production. Where various employees perform routine tasks and perform one specific job. The identical process is carried out on a batch of manufactured products using the same equipment.
Companies use differentiation, formalization, and specialization to increase the efficiency of their labor processes. The purpose of such ideas is to reduce production costs by employing repetitive and standardized processes to generate uniform products.
The evolution and creation of sophisticated technology contribute significantly to simplifying production. Precision machining equipment is used to meet the large-scale demand for mass-produced products manufactured at a cheap cost with a minimal workforce.
Advantages of Mass Production
Mass production has many advantages. If production is closely controlled, production can result in a high level of precision. Due to the preset settings on production line equipment. Additionally, production results in cost savings. Because the automated assembly line manufacturing process requires fewer workers.
Additionally, production can increase efficiency by automating the assembly of mass-produced items. The rapid assembly enables the timely distribution and promotion of an organization’s products; which can result in a competitive edge and increased profitability. McDonald’s (MCD), for example, has a competitive edge in the fast-food business because of the rapidity with which it can prepare a meal for time-pressed customers.
Disadvantages of Mass Production
However, not all aspects of mass production are positive. Establishing an automated manufacturing line is costly in terms of capital and time and resources. If a production design error occurs, a significant investment of time and money may be required to redesign and rebuild production processes.
Other than errors, a revision of the production processes may be necessary. For instance, if a pharmaceutical company has established a comprehensive assembly line for the production of a popular drug responding to a Food and Drug Administration (FDA) regulatory change necessitating a different manufacturing procedure would be time-consuming and costly.
While production has the advantage of lowering labor costs; employees who remain on an assembly line may lack motivation due to their monotonous responsibilities. Boredom from repetitious work can result in low staff morale. And a high rate of turnover.
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